Projects
Inductive / Capacitive Sensors
Precision Detection for Every Industrial Need
At Meltacon Engineering, we manufacture a full range of Inductive and Capacitive Sensors designed to deliver high accuracy, reliable operation, and long service life even in the harshest industrial environments. Our sensors are engineered to ensure seamless automation, process control, and safety across a wide array of industries.
Why Our Sensors Are the Best
Unmatched Quality: Built using premium-grade raw materials, advanced circuitry, and strict quality control, ensuring flawless operation and minimal downtime.
Wide Operating Range: Our sensors are available in various sensing distances, sizes, and operating voltages to meet the needs of different machines and environments.
Superior Durability: Resistant to dust, water, oil, and vibrations, making them ideal for automotive, food processing, packaging, and metalworking industries.
Customization Available: We offer custom-built sensors tailored to your specific machinery and operational requirements.
Quick Delivery & Support: With in-house production and experienced engineers, we ensure fast lead times and exceptional technical support.
Types of Inductive Sensors We Manufacture
(Detect metallic objects without physical contact)
Standard Inductive Proximity Sensors – M8, M12, M18, M30 threaded types with flush and non-flush variants.
Short-Body Inductive Sensors – For tight-space applications.
High-Temperature Inductive Sensors – Withstand up to 200°C for furnace or engine applications.
Weld-Field Immune Sensors – Designed for resistance against magnetic fields in welding environments.
Analog Output Inductive Sensors – Provide continuous position feedback.
Inductive Slot/Channel Sensors – Used in cylinder positioning and automation applications.
NAMUR Inductive Sensors – For hazardous environments (ATEX compliant).
Types of Capacitive Sensors We Manufacture
(Detect both metallic and non-metallic objects: plastic, wood, glass, powder, and liquid)
Standard Capacitive Proximity Sensors – For level detection and object sensing.
Flush/Non-Flush Capacitive Sensors – Based on mounting requirements.
Adjustable Sensitivity Capacitive Sensors – For fine-tuning detection of different materials.
High-Temperature Capacitive Sensors – For ovens, dryers, and heated conveyors.
Teflon-Coated Sensors – Resistant to chemicals and aggressive environments.
Capacitive Level Sensors – Ideal for tank level monitoring in liquids or granules.
Miniature Capacitive Sensors – For compact installations in tight machine setups.
Industries We Serve
Automotive & Assembly Lines
Packaging & Food Processing
Robotics & Automation
Pharma & Chemical Plants
Plastic Molding & Recycling
Oil & Gas, Metalworking, and More
Partner with Meltacon Engineering
Choose Meltacon Engineering for sensor technology that meets global standards of performance and reliability. We not only deliver products but also provide complete sensing solutions with precision, consistency, and lasting value.
Engineering Class Chains
Built to Withstand the Toughest Industrial Applications
At Meltacon Engineering, we specialize in the design and manufacturing of Engineering Class Chains known for their heavy-duty performance, superior wear resistance, and long operational life. Our chains are built to handle high loads, abrasive environments, and continuous operations across a wide range of industrial applications.
Why Our Engineering Class Chains Are the Best
Industrial-Grade Strength: Manufactured using premium alloy steel and precision heat-treated components, our chains are engineered to withstand extreme stress and shock loads.
Custom-Built Solutions: We offer standard and tailor-made chains to suit your unique application, machinery design, and load requirements.
Precision Engineering: Advanced CNC machining and strict quality control ensure uniform pitch, perfect alignment, and smooth operation, reducing downtime and improving efficiency.
Surface Protection Options: Available in hardened, zinc-plated, black oxide, and stainless steel finishes to resist corrosion and extend lifespan in harsh environments.
Global Standards Compliance: Our chains are produced as per ANSI, BS, and ISO standards, ensuring compatibility and performance worldwide.
Quick Turnaround: With in-house tooling and large stock availability, we ensure faster production and delivery schedules.
Types of Engineering Class Chains We Manufacture
Welded Steel Chains
Designed for conveyors and material handling systems.
Available in offset and straight side bar designs.
Drop Forged Chains
Ideal for ash handling, grain elevators, and wood processing.
High strength-to-weight ratio.
Roller Conveyor Chains (Heavy Duty)
Used in heavy machinery, bulk material handling, and automotive assembly lines.
Designed for continuous-duty operations.
Pintle Chains
Widely used in agricultural, sewage treatment, and fertilizer applications.
Open barrel design for easy cleaning.
Cast Chains
Extremely durable for high-impact, high-wear applications such as cement plants and mining.
Available in both malleable and ductile iron construction.
Steel Bushed Chains
Ideal for applications with high loads and low speeds, such as in lumber and mining operations.
Rugged and resistant to harsh contaminants.
Mill Chains
Designed specifically for applications like lumber mills, paper mills, and grain handling.
Available in various barrel designs, including flanged and non-flanged types.
Sprocketed and Non-Sprocketed Chains
For custom conveying systems and drag chain operations.
Industries We Serve
Cement, Mining & Aggregates
Steel Mills & Foundries
Sugar & Pulp Industry
Agriculture & Fertilizer Plants
Power Generation
Material Handling & Bulk Conveying
Wood Processing & Paper Mills
Mounted Ball Bearing Units
Reliable, Ready-to-Install Bearing Solutions for Every Industry
At Meltacon Engineering, we manufacture a complete range of Mounted Ball Bearing Units designed for easy installation, long-lasting performance, and superior load handling. Engineered with precision and built for durability, our bearing units provide consistent performance even in harsh and demanding industrial environments.
Why Our Mounted Ball Bearing Units Are the Best
Premium Quality Materials: We use high-grade bearing steel and cast iron housings, ensuring strength, corrosion resistance, and exceptional reliability.
Precision Machining: Our units are CNC-machined for accurate fit and alignment, reducing vibration, noise, and premature wear.
Pre-Lubricated & Sealed for Life: Designed for maintenance-free operation in standard applications, with optional relubrication features for heavy-duty uses.
Wide Range of Housing Styles: Available in multiple configurations to fit virtually any machinery layout or design.
Interchangeable Design: Fully compatible with global standard brands (such as NTN, SKF, FAG, and NSK), making replacements seamless.
Custom Solutions: We offer custom mounting units and special sealing options for high-temperature, high-contamination, or wash-down environments.
In-House Quality Testing: Every unit is tested for tolerance, balance, and durability before dispatch.
Types of Mounted Ball Bearing Units We Manufacture
Pillow Block Units (UCP Series)
Most commonly used type, ideal for general industrial applications.
Rigid cast iron housing with anti-rotation device.
Flange Units (UCFL, UCF, UCFC, UCFB Series)
2-bolt, 3-bolt, and 4-bolt flange housings.
Suitable for wall-mounted or surface-mounted applications.
Take-Up Units (UCT Series)
Perfect for conveyor tensioning and adjustable alignment.
Slide-mounted for easy belt or chain adjustment.
Tapped Base Units (UCPA Series)
Compact design for limited space applications.
Mounting from the bottom using threaded holes.
Cartridge Units (UCC Series)
Cylindrical housing for compact axial installations.
Common in agricultural and automotive sectors.
Pressed Steel Bearing Units
Lightweight and economical.
Ideal for fans, blowers, and small machinery.
Thermoplastic & Stainless Steel Units
Corrosion-resistant and FDA-compliant.
Widely used in food processing, chemical, and pharmaceutical industries.
Applications & Industries We Serve
Conveyor Systems
Agriculture & Food Processing
Packaging & Material Handling
Textile Machinery
HVAC Equipment
Pumps & Blowers
Automotive & Construction Equipment
High Quality Gears & Conveyors
Precision Engineering. Smooth Power Transmission. Seamless Material Movement.
At Meltacon Engineering, we design and manufacture a complete range of High-Quality Gears and Conveyor Systems built to handle the most demanding industrial tasks. From complex gear assemblies to custom conveyor solutions, our products ensure maximum efficiency, reliability, and performance in motion and material handling.
Why Our Gears & Conveyors Are the Best
Precision Machined Components: All gears and conveyor parts are CNC-machined to tight tolerances, ensuring smooth operation, minimal backlash, and extended operational life.
Durable Materials: Manufactured from hardened alloy steel, stainless steel, cast iron, or engineering plastics, depending on your load and application needs.
Custom Solutions Available: We specialize in made-to-order gears and conveyors tailored to your industry, machinery, or process line.
Efficient Power Transfer & Load Handling: Our gears and conveyor systems are built for heavy-duty performance, optimized for torque, speed, and load-bearing capacity.
Corrosion & Wear Resistant Coatings: Optional surface treatments like black oxide, zinc plating, case hardening, or PTFE coatings for demanding environments.
Global Compatibility: Designed as per DIN, ISO, AGMA, and JIS standards to ensure compatibility with international systems.
Types of High-Quality Gears We Manufacture
Spur Gears
Straight-cut gears for precise, high-speed transmission.
Ideal for machinery, gearboxes, and automation systems.
Helical Gears
Angled tooth profile for quieter, smoother operation.
Excellent load capacity and used in high-torque applications.
Bevel Gears
Used to transmit power between intersecting shafts.
Common in differential systems and machine tools.
Worm Gears
Ideal for high-reduction drives and self-locking mechanisms.
Used in lifts, conveyors, and rotary tables.
Rack & Pinion Sets
Convert rotary motion into linear motion.
Commonly used in CNC machinery, elevators, and robotic systems.
Internal Gears, Planetary Gear Sets
Compact power transmission solutions.
Used in gearboxes, automation equipment, and robotics.
Types of Conveyor Systems We Manufacture
Belt Conveyors
Flat, inclined, cleated, and modular designs.
Suitable for packaging, food, pharma, and logistics sectors.
Chain Conveyors
Roller chain and engineering class chain types.
Perfect for heavy materials, pallets, or industrial processes.
Roller Conveyors
Gravity-driven or powered rollers.
Ideal for warehouses, assembly lines, and material handling.
Slat Conveyors
Robust and wear-resistant for hot, sharp, or heavy objects.
Commonly used in auto and metal processing industries.
Screw Conveyors
For bulk handling of powders, grains, or semi-solids.
Used in chemical, agricultural, and cement plants.
Modular Plastic Conveyors
Hygienic and easy to clean.
Ideal for food processing and packaging.
Custom Conveyor Systems
Designed to suit your plant layout, process flow, and automation requirements.
Industries We Serve
Automotive & Heavy Machinery
Food & Beverage
Pharmaceutical & Chemical
Cement, Mining & Steel
Packaging & Warehousing
Robotics & Automation